Showing posts with label smart-sized packaging. Show all posts
Showing posts with label smart-sized packaging. Show all posts

Thursday, August 8, 2013

Hanko Kiessner Defines What a "Sustainable" Business Model Looks Like

It has become very fashionable in recent years to use the words "sustainable," and "green," and "lean" as marketing buzz. Like most things in business, however, one must sift the chaff from the wheat to discern the difference between business leaders who are sincere about it and others who merely want to jump on the marketing bandwagon.

There is an ongoing robust national debate about man's impact on this planet over whether we are good stewards of our environment or merely consumers gone wild with little or no accountability. No matter which side of that debate you land on, it makes perfect sense to become more aware of how much we consume as individuals and how much we conserve. We can all do better, and in the aggregate we can make a difference with even modest changes in our own individual behavior.

In the domain of politics, often legitimate efforts toward global change for the better get diminished because the politicians tend to cheapen everything to a point where words lose their meaning. The words "global warming" spring to mind. Without any government mandate to do so, there are some business leaders who simply "get it" because of the way they conduct themselves in private and in public by the way they live their lives and set an example for others to follow.

I've been able to observe a good corporate citizen up close and personal in recent years. Hanko Kiessner is the genuine article, an inspiration to those of us fortunate enough to know him personally as well as professionally. I am posting an interview conducted in-house recently by our Packsize blogmeister, Jacob Low, who asked Hanko to spell out his philosophy and more importantly his commitment to sustainability. He defines it more precisely than anyone else in my world. Perhaps his words will inspire others as he does all of us.

The Rainmaker 

Hanko Kiessner
In its July 2013 issue, DC Velocity named Packsize’s founder and CEO Hanko Kiessner one of their 2013 Rainmakers for his contribution to logistics and for advancing the industry. I had the chance to catch up with Hanko and ask him a few questions. Our conversation touched on sustainability, public policy, and good business practices.

Jake: You’ve just been named one of DC Velocity’s 2013 Rainmakers. Could you briefly explain the significance of this and why you’re being awarded with this achievement? 

Hanko: The Rainmaker Award is for high-impact and high-transformational change projects, individuals, or organizations. So I see this as receiving it on behalf of Packsize and all the team members and employees here for having a tremendous impact when it comes to sustainability, efficiencies within the fulfillment industry, and particularly the shipping supply chains. At Packsize, we are helping customers reduce their shipping volume by 40 percent or more — depending on their previous packaging situation — and that has a tremendous impact when it comes to the fossil-fuel consumption of trucks, freight planes, delivery vans, etc. This is an industry changing project that we at Packsize have undertaken. Given that, it has been very humbling to receive this nomination.

Jake: One thing I love about you personally and the way you run this company is the way you practice what you preach. “Green” and “sustainability” aren’t just marketing buzzwords here, but they are one of our core competencies and a huge part of the way you personally live your life. Why are you so invested in these causes? 

Hanko: When we started Packsize, it was always my goal to create a company that does not wreck the planet as it serves its customers and creates a profit for its investors and other stakeholders. It’s an unsustainable practice to run a business while over-utilizing all sorts of resources along the way just for the sake of creating a profit for the business. I just saw this being practiced too frequently in too many companies, and I concluded that if everyone acted that way, it would be completely unsustainable. We would not be leaving a livable, habitable world for our kids and their kids to come. So I wanted to prove that it is possible to do the right thing and at the same time run a profitable business. That’s always been on my mind. It’s been a lot of fun, and we’ve proven that running a sustainable business that is also profitable is possible. From today’s perspective, I would even go one step further and say that sustainable practices actually drive more profitability as well. In fact, if it’s not sustainable, one might as well not do it all, because you cannot do it forever, you can only do it for a brief period of time, and usually at the expense of others. Someone always pays the price of the lack of sustainability. Let’s look at pollution for instance: Someone inhales those particles that are being emitted. Someone pays for their healthcare. There is a cost for every unsustainable practice. It’s just not tracked in todays’ economic system.

Jake: Oh, that’s a good point I hadn’t thought of. How would you deal with this issue?

Hanko: My vision for a completely sustainable economy which I’ve started to contemplate is fully-burdened supply chain accountability. That means that every step along the supply chain — every emission, waste stream, everything that exits as a result of conducting the business, and all the negative impact as a result of running the business — all of these costs ought to be burdened into the very product that was created from these emissions. At that point, you would have to include the total, fully burdened costs of the cleanups, healthcare, and social expenses that come from that pollution. You would then have a really have a fair — and actually quite sustainable and exciting — economy that actually rewards the leanest and most sustainable product. At that point, you would have a self-regulating system where you don’t need a government anymore to regulate this or that because you would have every waste stream, every emission, the cost thereof would be factored into the cost of producing the product or service. So once again, I call this “fully-burdened supply chain accountability.” And I think we have no choice but to go there, as a society, in the long-term future. For instance, if you take a look at the copper mine over there [Packsize's headquarters is located across the valley from a copper mine], the entire health impact from all their operations — from all the dust particles, the emissions, the red air alert days — that cost should be factored into every ounce of copper they’re mining over there. At that point, you would have fully burdened supply chain accountability where the cost of the product already covers what is already spread across the rest of society. I mean, you’re really not adding anything to the costs anyway, because the costs are already there today. Today, the people who are not accountable for the infringement are the ones paying for it. It’s you, me, all of us, paying in the form of sick days and healthcare. But the price should be paid through the product. Only then you’d have really fair, sustainable, market equilibrium I know that’s pretty far-reaching, but at that point, the government would only have to make this one rule. Then you wouldn’t need to regulate much else, because the market takes care of it. So that’s my vision of how the entire economy should be working. You know, today, emissions are free. It’s free to emit. But there’s a high cost to those emissions. So that’s like socialism, right? You take wealth from someone and spread it across the rest of the country. Here, you’re taking the emissions of a few and you’re spreading it across the population. So in a way, it’s not a free market economy, like you’d have in a fully-burdened system.

Jake: That is something that I always did think was so cool about this company: It was a profitable company that is also green, and it’s a win-win-win situation. We’re making money, but the people who are using our solution are also saving money, and the customer who is on the receiving end of that solution gets an added benefit as well. 

Hanko: That’s really true. And they should also save money because they can purchase a more competitive product in the market, and spend less money having it shipped to them. I think in the future we’ll see one of the biggest drivers of profit is sustainable behavior. But it only works if everyone participates in that system. If we have a few polluters who are not participating, then they can take a short term advantage of the market. That’s where the regulators need to set the rules of the game, and then we’ll all play by the same rules. In my mind, the only rule we need in this context is that every product or service carries the fully-burdened cost of all of its operations.

Jake: That’s a tall order. 

Hanko: And I fully realize that with Packsize, we aren’t 100 percent compliant with that ourselves. For instance, our trucks that we use to ship corrugated are burning diesel, and we are not paying a premium on the fossil fuel consumption there. But we are holding ourselves accountable wherever we can control it. All of the power we use here at our headquarters, for example, comes exclusively from renewable sources. So where we can control our emissions, we will do that. And we will also choose a sustainable transportation method as soon as battery, natural gas, or bio-fuels become available. We have not achieved that goal completely, but with every decision, we are taking that into consideration and choosing the best available solution.

Jake: Other than using Packsize’s machines and solutions [wink, wink, readers], what advice would you give to someone who would like to increase the sustainability of their business? Where are some easy places to start? 

Hanko: I would say to question the status quo. There is always a more sustainable way of doing it. Sometimes, the choices are very easy to implement. In many cases, they’re also cheaper to implement than to go conventional way. The high-impact, low cost, or obvious ones include transportation, power generation, and shipping of supply chain. There are carbon neutral choices now available through many carriers. There’s the EPA sponsored program called the Smartway Transport Partnership, and we are members of that. And also to live the example. That’s always good leadership — to not just talk about ideas, but to actually do them yourself.

Jake: Without giving too much away, what are you most excited about in regards to the future of Packsize LLC? 

Hanko: What I’m most excited about is that we can scale up the impact that we’re having. We’ve proven our systems now for many years. We have some incredibly exciting new developments that have begun to hit the market and will continue to hit the market. These developments will provide incremental improvements for our customers, as well as quantum leap improvements. We consider ourselves founders of the On Demand Packaging® industry, and this industry is now in full gear. So what we started eleven years ago as a startup is now moving at light speed with hundreds of fulfillment buildings that want to be lean and have a lower cost structure. That inflection point that we are seeing right now is what I’m most excited about.

Jake: It is super exciting! Thank you for your time Hanko. 

Hanko: Thank you, This was fun.

Monday, July 8, 2013

Hanko Kiessner named "Rainmaker" by DC Velocity



Hanko Kiessner
Hanko Kiessner is chief executive officer of Packsize International, a privately held "on-demand" packaging company he founded in the United States just over a decade ago. Packaging is in Kiessner's blood — his family's business in Germany has been providing corrugated materials since the 1960s. In a bid to expand the marketing opportunities for corrugated material, Kiessner started to experiment with corrugated converting machines in Europe in the 1990s. In 2002, he introduced the machines, which produce cartons tailored to the exact dimensions of their contents, to the U.S. market.

Kiessner is a member of the Council of Supply Chain Management Professionals, Warehousing Education and Research Council, and the Salt Lake Chamber of Commerce. Ernst & Young recognized Kiessner with its 2008 Entrepreneur of the Year Award in the Manufacturing and Distribution category for the Utah region. He holds undergraduate and graduate business degrees from the University of Utah.

Q: Packsize is your family's business. Can you tell us how it came to be?
A: My father started in Germany as a supplier of corrugated material, the same basic product that now feeds our machines. We developed the machines in the 1990s and introduced them to the United States in 2002 with a new business model that provides day-one savings. The corrugate and the equipment are a complete solution.

Q: Your company's business model is rather unique, in that you supply customers with the corrugated converting machines at no cost, as long as the customer buys its corrugate from Packsize. How did that model come about?
A: Well, it was born out of several years of no success. While I was in Europe trying to sell the packaging machines, it was not working. It was just too much for companies to make the initial investment. As I was driving on the autobahn one day, I had an epiphany, and this model was born. I concluded the machines were not yet saleable, but I believed in the product. So, we would have to give away the machines. I called the office and told them this, and they laughed at me. Then, when we opened the office in the United States, we tried this model and it worked.

Q: What are the advantages of this model?
A: The benefit of this model is that it makes it easy to become a customer of on-demand packaging.
Customers get the benefit of the machines without having to justify the upfront capital investment. It also provides ongoing savings on corrugated and fill materials, since less volume is used. Other benefits are reduced product damage and some labor savings. It also reduces shipping volumes by up to 40 percent, which translates into transportation savings. And the end customer's experience improves significantly since that customer receives a right-sized package.

Q: What are the biggest challenges you and the supply chain profession face today?
A: For us, the biggest challenge is that not everyone adopts the same technology at the same time. Usually, to get mass adoption, you need 15 percent or so of early adopters. We need to be patient to work through the early adoption phase.
On a grander scale, energy is the biggest challenge. Moving products will always require energy, but we need to be able to switch to new forms of energy.

Q: What has been the most satisfying part of your career?
A: The single most satisfying piece is that we have a product that meets sustainability objectives. Staples, for instance, is saving some 122,000 trees a year with on-demand packaging. That is less pollution, less bio-mass—basically, we are able to keep a small forest intact. We have also helped companies cut costs, such as in manufacturing, which has helped to save jobs here in the U.S. And lastly, we have a team at Packsize that is passionate about what we do and the impact we can make. It is exciting to build a business that can make money while doing the right thing.

Thursday, June 27, 2013

On Demand Packaging Produces REAL Savings

This article might seem a little "obtuse" to the casual observer, but trust me, the numbers are real and the potential savings available are proven again and again by the adopters of this lean green technology. Right-sizing packaging is as simple to understand as opening the last product you received in the mail from someone you ordered it from - it likely had filler material in an over-sized box, most of which ended up headed toward a landfill somewhere. Customers are increasingly demanding that the companies who ship to them get it "right-sized" and that helps everybody - the company, the consumer and the planet.

So Just How Much Money Can On Demand Packaging® Save You?

June 19, 2013 | 0 comments
I recently came across an article written by Greg Newman of Agile Network titled "5 Reasons Your Distribution Center May Be Paying Too Much For Shipping." The article as a whole is well-written and informative, but there is one section in particular I wanted to highlight. The # 3 reason your distribution center may be paying too much for shipping is because you're "Shipping Too Much Air." To quote the article:
"Most customers have been buying cartons from the same supplier in the same sizes for many years. That’s good for the price of boxes, but it’s bad for freight costs. UPS tells us that not only do smaller tighter packed cartons cost less, but there is far less damage too. Take a look at your orders and see where you can save money. For example, the list price for a UPS Next Day Saver rate for a 15 pound 20”x12”x 14” carton from Philadelphia to Chicago is $141.19. Shave an inch off all sides, and the cost drops to $121.66 almost a $20 savings per carton!"
Sounds a little too good to be true, right? Well, that's why I went ahead and checked UPS's "Calculate Time and Cost" website on my own to try this out for myself. Take a look at my results below.
Here we have a 15 lb. box being shipped from Philly to Chicago with 20"x14"x12" dimensions:
Shipping UPS with too much air
And here is the same package with a one-inch cut on all sides of the box:
Shipping UPS with slightly less air
As you can see, the prices are a little different than the ones listed in the article (I attribute this to not knowing the exact zip code Mr. Newman used in his test), but the results of the cut are the same.
20"x14"x 12"19"x 13"x 11"Difference
Next Day Air Early AM$198.33$184.20$14.13
Next Day Air$165.33$151.20$14.13
Next Day Air Saver$157.69$136.35$21.34

We see not only a $20 cut to the next day saver price, but also a $14 cut to other next day shipment prices. Do you realize what a huge deal this is? If you ship a dozen or more boxes a day, the cost-savings per year quickly become astronomical! I'd like to invite you to do a little investigative research of your own and see how much you can save with right-sized boxes. Your wallet - and the environment - will thank you for it.

For more information, please visit us at Packsize.com. We're growing, and we're hiring. Check out the jobs available on our careers tab.

Friday, March 1, 2013

Packsize Responds to Voice of the Customer

Packsize International is putting big smiles on the faces of their customers. When you order goods online to be delivered, you're the customer of our customers. Many have complained when they open a package from the large online retailers that their goods come in a box way too big filled with styrofoam peanuts, air pillows or crumbled up newspaper. Our customers have been listening to their customers who open those boxes, and we've solved the problem for everyone. A typical example of inefficient packaging is not hard to find, as these pictures illustrate:

60% void in this box - shipping air
This box contained some stereo components, and came filled with styrofoam peanuts that filled a bag (see below). Shipping "air" is a very costly proposition, since shippers are charging for the space inside the box whether it's filled or not. Customers hate receiving boxes like these because of the waste generated by the fillers.

Last year I ordered a handbag on line for my wife. The box I got was five times larger than the contents and it was filled with crushed newsprint.

Here's the bag of peanuts - all waste
Consumers are now demanding that their providers offer a more intelligent solution. Without identifying the company in these pictures, the story has a happy ending. This company, like Staples, has adopted Packsize technology and is well on its way to reducing their overall costs associated with their corrugated supply chain by 60%.

These are significant costs that can be completely eliminated. We engage our potential new customers with a complimentary business case to prove the cost savings before we ask for a commitment from them. We want to make certain we have surfaced all their packaging and shipping inefficiencies associated with current operations, then suggest what might happen if they adopt On Demand Packaging(TM).

A recent article appeared in DC Velosity describing the Packsize revolution in packaging, and specifically the gains Staples has made by answering the voice of their customer in demanding more efficient packaging. Not the least of the benefits cited by Staples is the increased sustainability of their corrugated supply chain, but their decision has dramatically reduced their carbon footprint annually. And that's a good thing for Mother Earth.

It's a compelling story that is rapidly gaining acceptance as companies increasingly give heed to the voice of their customer.


Tuesday, November 27, 2012

Staples Announces Adoption of Packsize Technology

In a long-awaited announcement today, Staples, the number two online retailer in America, has implemented On Demand Packaging. They will call their internal system "Smart-size packaging."

The press release, issued this morning, states in part: "Staples has implemented Smart-size packaging in several facilities in its nationwide network of delivery fulfillment centers, and will continue the roll-out through 2013."

Packsize is helping Staples reduce air pillows by 60%.

Packsize is helping Staples reduce its corrugated needs by 20%.

To date, Packsize technology is deployed in 12 Staples facilities with an entire network rollout scheduled for completion next year.


Staples is the world’s largest office products company and second largest internet retailer. The company provides products, services and expertise in office supplies, copy & print, technology, facilities and breakroom, and furniture. Staples invented the office superstore concept in 1986 and now has annual sales of $25 billion, ranking second in the world in eCommerce sales. With 88,000 associates worldwide, Staples operates in 26 countries throughout North and South America, Europe, Asia and Australia, making it easy for businesses of all sizes, and consumers. The company is headquartered outside Boston. More information about Staples (Nasdaq: SPLS) is available at www.staples.com/media.


Founded in 2002 and headquartered in Salt Lake City, Packsize International LLC is the world’s leading provider of lean packaging systems for businesses with complex corrugated packaging needs. Recognized by Inc. 5000 and listed by Forbes as one of America’s Most Promising Companies, Packsize delivers an alternative to the existing corrugated supply chain with On Demand Packaging®. For more information, visit www.packsize.com/press.

To learn more about how Packsize can help your organization realize the same efficiencies Staples is reporting, please contact David Goates, at (801) 944-4814, ext. 142, or dave.goates@packsize.com.